Forklift Fire
VR Lithium-Ion Forklift Battery Fire | Understanding Thermal Runaway
This immersive VR training application provides a unique insight into the construction and failure mechanisms of lithium-ion batteries used in modern forklifts. Through detailed 3D visualizations and interactive simulations, participants explore the internal structure of a battery before witnessing the complete sequence of events that can lead to a catastrophic battery fire.
The training begins with an examination of a modern forklift and its battery system, introducing key components such as battery modules, individual cells, and the Battery Management System (BMS). Users then journey inside a single lithium-ion cell to discover how electrodes, the separator, and electrolyte work together to deliver high performance while maintaining safe operation.
Once the battery's design has been explored, the simulation demonstrates the complete thermal runaway process. Participants observe each stage of battery failure: from internal short circuit and heat build-up to gas venting, toxic emissions, ignition, and the rapid propagation of fire between neighboring cells. Realistic visual effects, thermal imaging, sound design, and dynamic animations help explain complex electrochemical processes in an intuitive and engaging way.
Key learning objectives:
Understand the structure and operation of lithium-ion forklift batteries.
Learn the role of the Battery Management System (BMS) in battery safety.
Identify the early warning signs of battery failure.
Understand the stages of thermal runaway and fire propagation.
Recognize the hazards associated with toxic gases, extreme temperatures, and battery fires.
Improve awareness of battery fire risks in industrial environments.
Designed for safety professionals, forklift operators, warehouse personnel, maintenance technicians, and emergency responders, this VR training combines technical education with immersive visualization to build a deeper understanding of lithium-ion battery hazards. By transforming complex engineering concepts into an interactive experience, the application helps users recognize potential dangers and improve workplace safety.
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Training Program
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A new level of training
Safety Day
Organize safety days in virtual reality
Certificates
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Security
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